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Automated Heavy Duty Radio Shuttle Pallet Racking System for Warehouse Storage
The Radio Shuttle is a fantastic piece of equipment when it comes to high intensity pallet storage. It is a highly compact and semi-automated solution for storing palletized goods without the need to use a forklift truck to load and unload the goods. There is no extra space between the racks for forklift operation, so the lanes of the racks are called channels.
One radio shuttle can be used for more than one channel. A channel can only contain one SKU. if a pallet is stored in one channel, the next pallet must be stored in another channel and then the radio shuttle is unloaded using a forklift truck and moved to another channel. The next pallet is then placed.
The forklift truck places the pallet at the entrance to each racking aisle and the shuttle transports the pallet to the first empty position and then back to the front of the aisle. The process of unloading a pallet is the same as unloading a pallet.
Specifications of Radio Shuttle Cart
| Item | Basic Data | Remark | |
| Type | High version: TDRII-A-1012-1.5T | ||
| Appropriate Pallet | Width:1016mm Depth:1219mm | Entry: 1016mm | |
| Max Load Capacity | Max 1500kg | ||
| Move | Speed | Vmax empty:1.5m/s,Vmax full:1.0m/s | |
| Acceleration | ≤0.5m/S2 | ||
| Motor | Brushless servo motor: 48VDC 600W | Imported from America | |
| Servo Driver | Brushless servo driver | Imported | |
| Lift | Lift Height | 40mm | |
| Motor | Brushless motor: 48VDC 500W | Imported from America | |
| Positioning/Accuracy | Move Positioning:laser sensor | Germany P+F/SICK | |
| Pallet Positioning:laser sensor | Germany P+F/SICK | ||
| Lift Positioning:proximity switch | Germany P+F | ||
| Object Detection | Background suppression photoelectricity | Germany P+F/SICK | |
| Control System | Programmable controller:S7-200 PLC | Germany SIEMENS | |
| Remoter | Work frequency: 433MHZ; Communication distance: at least 100m if in open environment. | Imported customized IMT | |
| Two-way communication, with LED display | |||
| Temperature:-40℃~+80℃ IP67 | |||
| Power Supply | Lithium iron phosphate power battery | Domestic, high quality | |
| Battery Parameter | 48V,30AH; running time:≥8h; charging time: 3h; charge times:1000 | Maintenance-free | |
| Speed Control Mode | Servo control, constant torque at low speed | ||
| Shuttle Control Mode | Remote control | ||
| Running Noise | ≤60db | ||
| Painting Requirements | Frame (black) Others (light gray) | ||
| Ambient temperature | Temperature: 0℃～50℃ Humidity: 5% ~ 95% (no condensation) | ||
| Anti-collision Device | Polyurethane cushioning strip and anti-collision sensor are installed on the end surface | ||
Main Features of Radio Shuttle Pallet Racking System
The shuttle is specifically designed to withstand loads of up to 1,500 kg, with fast and controlled movements, and to ensure that a minimum of space is left between the pallets. This makes this system the most compact and space efficient of any other system. Multiple shuttles can be controlled by a single remote control, which fills or empties the entire aisle on receipt of a single command.
The remote control (a tablet operating on the network) requires authentication by authorized personnel, thus reducing the risk of unauthorized access to the pallets. Shuttles also have appropriate security measures in place, such as safety stops, rail end stops and pallet centering.
No aisles, maximum space consumption, no forklifts, and no damage to equipment and racks. No need for forklifts, pallets move back and forth automatically, reducing operating costs, increasing productivity, faster loading and unloading, and hassle-free storage cycles. The radio shuttle (also known as pallet shuttle) system is based on the FIFO and LIFO inventory management principles.
If one end of the rack is open, pallet storage and picking is done from the same end, meaning that the first pallet in will be the last one out (LIFO). If the two ends of the racking are open, storage and picking will be done at opposite ends without any interference. This means that the first pallet in will be the first one out (FIFO).