Ironstone-Meca Industry
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Heavy Duty Automatic Pallet Runner Rack System For Cold Industrial Warehouse Storage
In cold warehouses and freezer storage, there are some problems that people may frequently encounter when going for efficient and functional material handling solutions. This warehouse racking system is suitable for different types of pallets: euro pallets, industrial pallets, and combined pallets. Of course, the platform can also transport large bags, plastic pallets, and more. The price includes extremely durable, industrial batteries. They ensure 16 hours of operation and reduced charging times. The electromechanical lifting device is easy to maintain.
Problem 1
Expensive warehouse space cost requires a high-density storage system.
Problem 2
High initial cooling equipment investment demands maximized productivity.
Problem 3
The low temperature inside the room sets trials for the whole system's performance.
Problem 4
A harsh environment leaves safety concerns for both workers and racks.
To deal with all these dilemmas, the Ironstone team highly recommends you pallet runner racking system.
Technological specifications of pallet runner
| Loading capacity | 1000kgs~1500kgs | Pallet size | Standard pallet, customized sizes |
| Rated voltage | 26V | Power unit | Lithium battery |
| Running speed without pallet | 0.7-0.9m/s | Running speed with pallet | 0.6-0.8m/s |
| Working time | Over 8 hours | Charging time | 6 hours |
| Time of lifting | 3s | Distance of lifting | 45mm |
| Shuttle car weight | 240kgs | Temperature of warehouse | Normal:0~45°C Cryogenic: -1~ -35°C |
Pallet runner racking is a semi-automatic storage system with deep pallet positions involving forklifts, racks, and shuttle cars. As a high-volume solution, pallets and runners will be placed by forklift into the entry point of the structure. Working only out of the system, the forklift can evade possible damage to the rack.
Inside the system, all the work including pallet storage and retrieval will be done by this automated pallet runner cart, especially in deeper lanes. With perfect cooperation between forklifts and shuttles, this system can reach maximized productivity and minimized travel distance.
Let's look into these solutions to previous problems specifically to see why the pallet runner racking system is so great.
Solution 1 to Problem 1
The pallet runner system is very compact with no redundant aisles and wasted footprint having over 80% space utilization. With denser storage capacity, the average cost of warehouse spaces has been reduced.
Solution 2 to Problem 2
To make full benefits from the freezers, the inventory management efficiency should be optimized for cold storage. That means the storage system should be flexible enough for variable items in the optional stock rotation principle. In this case, the pallet runner system is just perfect fulfilling both FIFO and LIFO requirements.
Also, the intelligent runner carts can be pre-set and pre-programmed to achieve automated inventory management. Enhanced turnover speed and improved work efficiency can be easily gained in pallet runner racking systems.
Solution 3 to Problem 3
In freezers and cold rooms, besides the low temperature, the air is also full of a lot of moisture. Racks are more easily to be corroded and damaged. The unfriendly environment also challenges workers and operators physically and technically. To our relief, pallet runner racks can tackle all these tricky icky problems. Using radio-controlled remote, shuttle cars can follow orders from operators to pick up or store fast and accurately.
What's best about this process is that the operators even don't have to get close to the racks while still taking everything under control. The pallet runner, also called the shuttle car is electrically motivated, not only energy-saving but also environmentally protective.
Solution 4 to Problem 4
Safety is always an essential concern for all business owners and managers. In the pallet runner racking system, forklifts never enter the racks which is obviously safer for the racks and workers since no dangerous collision would happen.
What's more, pallet runner racks used in freezers engineered by Ironstone are specially customized using low-temperature resistance steel which can abuse cold and humidity for a long time. And fewer laborers are involved in material handling with less time in cold rooms also contributing to workers' health and benefits.
To sum up, if you want to choose a proper pallet runner system for your premium cold rooms and freezers, you can contact us to get a specific CAD design. Here are some details we would like to know for an accurate project plan.
Necessary information before design and quote
♦ Pallet Load: Type, Size( height, length, width), Weight
♦ Rack Dimension: Width-depth-height
♦ Required Pallet Positions
♦ Warehouse layout
♦ Forklifts Specifications: Type, Maximum lift height, Turning radius
Please remember, the more specific information you can offer, the better design and accurate quote we can provide!
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